ZIMSEC O Level Combined Science Notes: The electroplating process
- Metals can be protected from corrosion by plating (covering) them with a less reactive metal
- The metal which does not react with oxygen protects the more reactive metal underneath it
- From oxidising with air
- Copper, chrome and nickel are used to plate more reactive metals
- This is because they are less susceptible to corrosion
- Silver and Jewelry and ornaments
- Metals are cleaned thoroughly before the process begins
- They are placed in a bath of concentrated hydrochloric acid to remove the corroded metal
- A current is then passed through a solution of metal ions
- The object to be plated becomes the cathode/negative
- The anode supplies the metal ions
- Positive metal ions move to the cathode where they pick up electrons and become atoms which then coat the cathode
Copper plating
- Copper cyanide or
- copper sulphate is used as the electrolyte which is acidified using sulphuric acid
- The copper cyanide solution is alkaline and gives a plate that adheres better
- But the resulting coat has a dull finish
- It is used to plate motor car parts that get very hot for example silencers
- The acid electrolyte gives a bright finish and is used on decorative objects
- both methods use copper anodes
Tin plating
- Tin is not as inert (unreactive) as copper
- It however is resistant to corrosion because it forms an oxide coat
- It is used as a protective plating for mild steel for example in making “tin” cans used for food
- The steel is coated either by being dipped in molten tine or using the electrolytic process
- The tin-plated does not corrode until the tin coat is scratched
Nickel plating
- An acidic solution of nickel sulphate is used
- And nickel anodes
- The temperature of the electrolytic bath must be around 70°C and have a pH of about 4
Chrome plating
- Chrome is less reactive than iron
- Chromium plated steel is first electroplated with nickel and then
- Plated using chromium which gives a shiny finish
- It is used to plate door handles, taps and car bumpers
- Chromic acid is used as the electrolyte
- A catalyst is added to increase the plating power of the electrolyte
- The electrolyte is kept at a temperature of about 40°C
To access more topics go to the Combined Science Notes page.